Small-Scale Woodworking Projects for the Home E-Book

Roshaan Ganief

• Herausgeber: Fox Chapel Publishing
• Kategorie: Lebensstil
• Sprache: Englisch
• Veröffentlichungsjahr: 2024

Seitenzahl: 211

Beschreibung

Small-Scale Woodworking Projects for the Home is full of useful, stylish patterns woodworkers can cut on the scroll saw in very little time. It has a larger format to highlight the photos of works in progress and larger patterns. From lamps to earrings and wall art to coasters and cupboards, Roshaan Ganief's guide has everything woodworking artists need to build their woodworking skills and create stunning art for their home or to give away as gifts. The book features a beginner's "Getting Started" section along with 44 projects and patterns that have clean minimalism designs that artists can finish in their own style. It also includes step-by-step instructions and beautiful full-color photography to help scrollers along the way. Personalize your home with your own creations with a minimal amount of money and time.

Leseprobe

Dedication

To Elsa, for your enduring spirit.

Acknowledgments

Thanks to all my family and friends, who have believed in me and my craft since day one. Your unconditional support and motivational words have given me the stepping stones to reach higher than I possibly could on my own.

A special thanks to my grandma (Mamma), the strongest woman I know. Your strength is truly an inspiration to me every day. I love you, Mamma.

Thanks to Marvin Marshall, my favorite landlord, who gave me a start by providing me the space to make as much sawdust as I possibly could. You will always be special to me.

Thanks to Martica Jilek, who has always been gracious enough to lend a hand, no matter how mundane the task. You are such a trooper for enduring all the grunt work.

Thanks to Cam Russell and Ken Guenter, my extremely talented and exceptionally knowledgeable instructors at Camosun College, for giving me invaluable professional skills to succeed in life.

Thanks to everyone at Fox Chapel, with a special thanks to Peg Couch, who saw potential and made this book happen.

Finally, a very special thanks to Elsa Chu, the true backbone of this project. Thanks for the many hours invested in great step-by-step photography, typing out (definitely not my strong suit) my pencil scribbles, proofreading, and keeping everything organized. I will always be indebted to you!

© 2024 by Roshaan Ganief and Fox Chapel Publishing Company, Inc., 903 Square Street, Mount Joy, PA 17552.

Small-Scale Woodworking Projects for the Home is a revision of Simply Wood, published in 2010 by Roshaan Ganief and Fox Chapel Publishing Company, Inc. The patterns contained herein are copyrighted by the author. Readers may make copies of these patterns for personal use. The patterns themselves, however, are not to be duplicated for resale or distribution under any circumstances. Any such copying is a violation of copyright law.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of the copyright holders.

Print ISBN 978-1-4971-0449-5eISBN 978-1-6374-1334-0

Library of Congress Control Number: 2023951929

Managing Editor: Gretchen Bacon

Acquisitions Editor: Kaylee J. Schofield

Editor: Kelly Umenhofer

Designer: Mike Deppen

Additional Photographer: Mike Mihalo

To learn more about the other great books from Fox Chapel Publishing, or to find a retailer near you, call toll-free 800-457-9112 or visit us at www.FoxChapelPublishing.com.

We are always looking for talented authors. To submit an idea, please send a brief inquiry to [email protected].

For a printable PDF of the patterns used in this book, please contact Fox Chapel Publishing at [email protected], with 9781497104495 Small-Scale Woodworking Projects for the Home in the subject line.

Preface

I appreciate art in many forms and mediums. I especially love art that is tactile, interactive, and best of all, functional. For this reason, I have a deep love for working with wood and producing pieces of functional art for everyday living. I get genuine pleasure and satisfaction out of seeing someone appreciate my work by using it every day.

This book is filled with 64 such projects, which are not only fun to make, but also very satisfying. I will be demonstrating 20 of these projects in a photographed step-by-step format; I’ve also included additional patterns at the end of the book to provide you with more projects. Most of the patterns can also be easily modified into other projects. For example, you may want a set of home accessories that all have the orchid motif. Even though the only orchid motif patterns in this book are the photo frame, lamp, and tissue box, by simply enlarging or shrinking the pattern on a photocopier, or tweaking a line here or there, you can end up with wall art, coasters, candle holders, and more. The possibilities are endless.

You will also notice I concentrate on a few themes that are interwoven throughout the book. I have designs for people who appreciate Asian aesthetics, designs for those who love botanical motifs, some for all those geometric-shape enthusiasts, and some sentimental designs, just to name a few. You will surely have a great base to create many sets of items with many themes.

I have kept the woodworking easy enough for the beginner, but have also kept the more advanced scrollers and woodworkers in mind by including some exciting and fun projects to tackle. I am sure there will be something for everyone in this book—I know that I had a great time making all the projects on these pages. I am very excited about the opportunity to share my designs with you. Have fun!

—Roshaan Ganief

Contents

About the Author

Introduction

Chapter 1: Getting Started

Chapter 2: Personal Accessories

Pendant: Butterfly

Earrings: Resin Butterfly and Dragonfly

Bookmark: Eastern Zodiac Rat and Dream

Chapter 3: Home Décor

Coasters: Bee and Dragonfly

Picture Frame: Orchid

Square Tea Light Holder: Cubic

Rectangular Tea Light Holder: Flying Bird

Rectangular Tea Light Holder: Cherry Blossom

Key Cabinet: Dragon

Accent Lamp: Cherry Blossom

Accent Lamp: Orchid

Keepsake Box: Mountain

Chapter 4: Wall Accents

Four-Piece Square: Koi

Circled Wall Art: Spruces with Bird

Circled Wall Art: Chinese Coin

Tattooed Wall Art: Leaf

Layered Wall Art: Horse

Layered Wall Art: Butterfly

Framed Wall Art: Green Man

Chapter 5: Office Accessories

Pen Holder: Calla Lily, Bird, Circles

Tissue Box Cover: Cubic

Magnet Board: Knot

Propagation Station: Monstera Leaf

Appendix

Edge-Sanding Jig

Right-Angle Alignment Jig

Slot-Cutting Jig for Tablesaw

Plywood Lamination (Ply-lam) Construction

Additional Patterns

About the Author

My name is Roshaan Ganief. I grew up in the beautiful, scenic city of Cape Town, South Africa. I moved to Canada with my family when I was 17 years old in the hopes that I would have a chance at a brighter future. Many doors opened suddenly that had been shut for me in the past.

I have always known from a very young age that I would follow an artistic path in whatever career I chose. With that in mind, I pursued a career in Fine Art and Design. I soon realized that my art not only had to be beautiful, but also had to be functional.

During my time in college, I stumbled upon the fascinating medium of woodworking during my exploration of different mediums, which also included ceramics, printmaking, and sculpture. I was soon hooked on this new and wonderful medium. I love the natural characteristics of wood and how working with wood is both challenging and extremely rewarding. A few years later, I discovered the scroll saw and fell in love instantly. The synergy for my passion of woodworking and my love of art and design is what you will see in these pages.

Choosing that path has manifested itself in many interesting ways since then. I have participated in various juried craft shows; displayed my work in cafés and galleries (including a solo show at a local Vancouver gallery); donated artwork to a great hospital fundraising auction; and opened a business.

I taught myself as much as I could about this amazing medium, but knew that there is never an end to learning.

I attended the Fine Furniture Program at Camosun College, a school located in the picturesque city of Victoria in British Columbia. I was so petrified and felt a little out of my element. However, with a diverse group of students, I simply fit. From there I found that “hey I’m good at this” to the point where I was nominated by my professors for the British Columbia’s Governor General’s Award for Academic Excellence for Fine Furniture. Shortly after finishing the manuscript for this book, I graduated from the program and received a certificate in Fine Furniture, as well as a certificate in Joinery Foundation.

I recently took up needlepoint as a hobby. When I told my brother, he asked me why if I work with my hands for a living would I take up a hobby where I work with my hands to make things for fun. I simply replied that no matter if I’m working or playing, I am a maker at my core; it’s in my DNA.

Today, I am proud to run a business that centers on my love of wood. I have a small but neat woodshop where I come up with ideas and create my art. The work I enjoy most is brainstorming with clients to create custom, one-of-a-kind pieces. As of this writing, the most recent piece was a set of handmade double-six dominos and a custom storage box with a sliding walnut top. This piece was very dear to me, as it would further develop the bond between a daughter and her dad. I am also very excited to say that pieces of my work reside all over the US and Canada, and more recently, internationally.

I truly enjoy working with wood, and I hope your love for the medium will grow as you read this book.

VISIT MY WEBSITES:

Instagram:www.instagram.com/mokajade/

Personal site:www.mokajadewoodstudio.com

Facebook:www.facebook.com/profile.php?id=100064084660010

Introduction

The projects in this book are organized into chapters according to their uses: personal accessories, home décor, wall art, and items for the office. As I mentioned earlier, the subjects of these projects run in several themes. If you would like a cohesive look for your home or office, try making several pieces from one theme.

Circles

This group features the bouyant shape of the circle. The circular motif occurs often in real life, including multi-chromatic soap bubbles floating in the summer air, foam lying on the surface of the ocean, and the shape of the sun, moon, and our very own planet. The circle is also a very modern-looking shape, and these designs would accent a modern, sophisticated home very well.

•Necklace:here

•Earrings:here

•Belt buckle:here

•Four-square wall art:here

•File organizer:here

•Pen holder:here

Cubic

These angular designs evoke the feel of a Japanese shogi, an Etcha-Sketch, and even memories of geometry class. Try this theme and add some edges and corners to your home’s décor.

•Tissue box cover:here

•Tea light candle holders:here

•Photo frame:here

Celtic

I’ve always been fascinated with the variety of shapes and forms in Celtic designs. Add to that the natural spin that the designs often have, and Celtic quickly became one of my favorite styles. These projects feature motifs that will bring a bit of the Emerald Isle into your home.

•Earrings:here

•Keychain:here

•Tea light candle holders: here

•Circled wall art:here

•Framed wall art:here

•Magnet board:here

Asian

I love the clean lines and spirituality of these Asian designs. Whether you’re Buddhist, a fan of koi, or just love the Chinese zodiac, you’ll find a project here for your décor.

•Keychain:here

•Bookmarks:1, 2

•Key cabinet:here

•Four-square wall art:here

•Circled wall art:here

•Framed wall art:here

•Tattoo wall art:here

•Layered wall art:here

•Pen holder:here

•File organizer:here

Insect

Insects are a vital part of our natural world. I especially enjoy the fragile beauty and grace of the butterfly, dragonfly, and bee. If you plant a butterfly garden, watch your backyard pond eagerly for the first dragonfly of the year, or tend a beehive, chances are you’ll love these buggy projects!

•Necklace:here

•Belt buckle:here

•Coasters:here

•Layered wall art:here

•Business card holder:here

•Earrings:here

Nature

The beautiful curves of a full-blown rose; the rigid lines of bamboo and mountains; the graceful and elegant blossoms of the cherry tree and orchid: all of these sophisticated elements can be found within this grouping. It’s easy to bring the beauty of these natural wonders into your home when you create projects from this theme.

•Photo frame:here

•Accent lamp:1, 2

•Key cabinet:here

•Tattoo wall art:here

•Pen holder:here

•Business card holder:here

•Tissue box cover:here-99

•Magnet board:here

•Keepsake box:1, 2

•Tea light holder:1, 2

•Circled wall art:1, 2, 3

•Propogation station:1, 2

•Necklace:here

CHAPTER 1

Getting Started

The following chapter serves as a guide to everything that you will need to get started with your scroll sawing hobby. I will guide you through some important safety tips inherent not only to scroll sawing, but to woodworking in general. I focus on the most essential tools and equipment needed, with a few personal suggestions, to make for a successful scrolling experience. To make your projects run smoothly, I also give you a list of the everyday shop essentials you will need. For example: glues, sandpaper, and scroll saw blades—basically anything that is depleted after every project. You will also need measuring and marking tools and some essential hand tools, of which I have provided a complete list. I also provide you with material options, including the difference between using solid wood versus plywood. I also introduce some fun alternative materials, such as plastic acrylic sheets, that can easily be cut on the scroll saw with a few considerations, such as blade choice and scroll saw speed. I also describe the different techniques I employ that work well for me. I am sure you will find the Getting Started chapter a very useful jumping-off point in pursuing your new scrolling hobby. Happy scrolling!

Safety Tips

Safety is the number one concern when it comes to working in a woodworking shop. When you enter a woodworking shop, a typical woodworker should be wearing: a pair of safety glasses or goggles to protect their eyes; a dust mask or respirator to protect their lungs; and finally, a pair of ear plugs or ear muffs to protect their ears. This is important gear for the safety and health of woodworkers.

DUST PROTECTION

Even though the scroll saw is one of the safest power tools in the workshop, there are a few important safety rules to adhere to. The number one cause for concern when using the scroll saw is the amount of sawdust it generates. It might not have an immediate impact, but over the long term it could cause serious illnesses. To protect against this potential, make sure you have a good dust collection system, including a good air cleaner to get rid of most of the dangerous small sawdust particles from the air. Whether or not you have a system in place, it is a good idea to wear a good particulate dust mask. I wear a disposable NIOSH (National Institute for Occupational Safety and Health)-approved dust mask that has an exhalation valve—a great feature that prevents my safety glasses from fogging up.

Safety equipment. Before you begin scrolling, be sure to have a dust mask, safety glasses, and ear protection.

EYE PROTECTION

Another important safety concern is the potential for flying wood debris to hit your eyes and face. It is important to wear eye protection at all times in the shop. You will either need prescription safety glasses, which could be quite costly, or some safety over-glasses—a low cost but effective solution. As the name suggests, these could be worn comfortably over your prescription eyeglasses. Your eye protection should also include a face shield when operating machinery such as tablesaws, lathes, and routers, or any machinery that has a high potential for wood kickback. It will not only protect your eyes, but also your face and neck.

HEARING PROTECTION

Although the scroll saw is not a very noisy machine, when sitting at the scroll saw for long periods of time like I do, noise does become an issue. Wearing a pair of comfortable ear plugs or ear muffs with a good noise reduction rating (NRR) will help prevent gradual hearing loss caused by this prolonged exposure. You can also use hearing protection with Bluetooth that connect to your phone, so you can enjoy listening to music or answer calls while isolating harmful noise.

FURTHER PROTECTION

In addition to wearing safety gear, you should also be alert when operating the scroll saw. Do not operate the machine when you are fatigued, distracted, or under the influence of any drugs or alcohol. Although the scroll saw will not sever any fingers, it will leave a nasty cut, so always be aware of your hand placement. Also, remove any hanging jewelery, such as bracelets or chains, and get long sleeves and hair out of the way—they can all get caught up in the moving parts of the machine. To help prevent eye strain and injury, make sure you have adequate lighting when operating the scroll saw or any machine in the workshop. Most of all, read all of the owner’s manuals for your power tools. Know how to correctly maintain and use your power tools.

Some safety precautions should be considered when you are working with certain finishes. When you are using a spray finish, for instance, always work in a well-ventilated area and wear a respirator equipped with organic vapor cartridges. Always wear protective gloves, especially when working with stains and dyes. I prefer to wear nitrile gloves instead of latex or vinyl; it is more comfortable and offers better protection against volatile substances. It is very durable and will not tear or puncture easily. It is more expensive than latex or vinyl, but in my opinion is well worth the price.

Tools and Equipment

There are several different tools and pieces of equipment I use in the shop. Some are used more frequently than others, but they all contribute to the completion of a gratifying handmade wooden object. The most used power tools in my shop are the tablesaw, drill press, and scroll saw. Investing in these three tools will greatly enhance your scrolling projects.

TABLESAW

With a tablesaw, you can perform various operations essential to a successful and accurate scroll saw project, especially the ones requiring some sort of joinery. It delivers square corners and edges, and it can cut multiple pieces at the exact same measurement with the aid of the accompanied fence.

To make your time at the tablesaw safer, use the appropriate blade for the task at hand. Use a dedicated ripping blade (fewer teeth per inch) for cutting wood along the grain using the fence and a crosscut blade (more teeth per inch), miter gauge, or a shop made miter sled. There are also combination blades that perform both tasks.

I use a dado blade stack (to cut rabbets, grooves, and dados) in some of the projects of this book. However, this is optional since you can use a single blade in the tablesaw and nibble away material until the desired sized opening is achieved.

To cut rabbets without a dado blade, you need to do this in two passes which I will demonstrate in the Green Man Framed Wall Art project (see here). I recommend you invest in the best saw you can afford that will fit your needs. There are several styles of tablesaws.

The portable tablesaw, also known as a jobsite saw, is great for the casual hobbyist or do-it-yourselfer. It is also used on construction job sites because of its small size and portability. It is the least expensive, but also the least durable.

The contractor saw is a nice midsized tablesaw that is a favorite of the serious hobbyist and professional furniture and cabinet maker alike. It is less expensive than a cabinet saw, but more rugged than a portable saw. It will offer you the best of both worlds: the portability of the portablesaw and the ruggedness of the cabinet saw.

The hybrid tablesaw is a stationary saw that is a blend of both a contractor saw and a cabinet saw. It is made to look like a cabinet saw but built lighter in weight like the contractor style saw. It requires less power than the cabinet saw, however, it is just as accurate. It also comes with a great set up for easy dust collection since the base is enclosed on all sides, whereas the open style base or stand of the contractor saw makes dust collection more challenging.

The cabinet saw is a big stationary tablesaw that requires more room and more power than the other choices. It is also used by the serious hobbyist and professional, and is generally found in production cabinet shops.

DRILL PRESS

Although the drill press is sometimes an undervalued tool, it is an integral part of the scrolling process. It only performs one task, and does it well. It allows you to drill accurate perpendicular holes in wood, metals, and plastics—a must for delicate fretwork.

I have a very basic bench top drill press, although looking back I should have invested a couple more dollars for the extra upgrades—a convenient rack-and-pinion system to easily raise and lower the table, and an attached gooseneck lamp to prevent eyestrain. Since there is a limit to the size of drill bits you can safely use in the drill press, a great addition is a precision pin chuck. This accessory will enable you to safely use small size drill bits in your hefty drill press. Simply fasten the small drill bit in the precision pin chuck, then place this assembly in the chuck of the drill press. You now have a precision machine for your most delicate precision work. You can also find small size jewelry twist drill bits with larger shaft diameters (usually 3/32″ [2.4mm]) that will fit snugly into the drill press. These are available at online jewelry supply stores. Remember to change the spindle speed to the drill bit manufacturer’s suggested speed.

SCROLL SAW

Over the years, I have tried a few scroll saws—always the best that I could afford at the time. I am now using a Dewalt with a 20″ (508mm) throat depth, an easy-to-use blade tension system, and a conveniently placed variable speed button. It is a robust, smooth-running, quiet machine, and blade change has never been so easy. It requires little maintenance, but I am always sure to blow out or vacuum the sawdust from it after every use. Most saws require regular maintenance, including regular oil lubrications. Some also require part replacements, so whichever saw you purchase, make sure to thoroughly read the owner’s manual that comes with the saw. Remember to always release the tension of the blade when the saw is not in use.

OTHER EQUIPMENT

Here is a list of some other tools that will come in handy making the projects in this book. At the beginning of each project, I will provide you with a list of all the tools and materials needed. I will also provide cutting lists.

Power tools

• Router

• Miter saw

• Random orbit sander

• Handheld drill with various size drill bits

• Iron

• Router table

• Belt/disc sander

Measuring and marking tools

• Measuring tape

• Metal ruler

• Combination square

• Set square

• Steel square

• Pencil

• Scratch awl

• Calipers

Hand tools

• Various size clamps

• Chisels

• Mallet

• Ratchet screwdriver

• Utility knife

• Scissors

• Hot glue gun

• Putty knife

• Laminate J-roller

• Glue roller

• Glue brushes (disposable acid brushes or reusable silicone brushes)

• Hand held dust/air blower (to blow out dust from crevices)

• Wood file

• Metal file

Glues.A variety of glues are needed to create the projects in this book.

Shop Essentials

Every shop needs a supply of commonly used items on hand to complete a project in a timely fashion. If you have to constantly stop in the middle of a project to make a trip to the hardware store, valuable time will be wasted. So make sure you have all the necessary supplies before you start a new project. These are items that are depleted after each project, such as scroll saw blades, glue, sandpaper, screws, nails, and finishing supplies.

GLUES

There are certain types of glues I use for my scroll saw projects. Each of the following glues is used in a specific situation. Thank goodness there are so many types to choose from!

Cyanoacrylate Adhesive (CA glue), more commonly known as Super Glue, bonds two surfaces instantly (especially fingers). This is a great versatile glue that will bond dissimilar materials together for instance metal to wood. It also bonds a variety of other materials such as plastic, ceramic, rubber, leather, and paper. It is also used with painter’s tape to create a temporary bond between two surfaces where you would normally use double sided tape. Use in a well ventilated area and wear gloves to protect the skin. Note: Super glue is highly flammable and should not be used and stored near sources of open flames.

Polyvinyl acetate or PVA glue, commonly known as white glue, is the glue I use the most. This glue is easy to spread with a glue roller, leaves a thin glue line, and can easily be cleaned up with water. It also dries clear. Do not, however, use a wet cloth to wipe off the excess glue from your project. This glue acts as a sealer and will prevent penetration of any stain, dye, or finish. I recommend that you wait about 10 minutes and then remove the excess glue with a chisel.

Polyurethane adhesive